Industrial Walkways and Stairs: Top Safety Guide 2024

 

Industrial walkways and stairs are essential for ensuring safe and efficient movement throughout commercial and industrial environments. Here’s a quick rundown of their key differences and features:

• Walkways: Typically horizontal paths connecting different areas.
• Stairs: Structures providing vertical movement between levels.
• Catwalks: Liftd narrow walkways, often with safety railings, running across facilities.
• Crossover stairways: Customizable bridges designed to enable safe crossing over obstacles.

When it comes to industrial walkways and stairs, safety and productivity are crucial. Properly designed systems not only protect workers but also streamline operations, reducing setup time by up to 35%. Prefabricated solutions often install faster than custom-built ones, saving both time and money.

I’m Scott McLeod, owner of McLeod Landscaping. With over 30 years in landscaping and industrial solutions, I have vast experience ensuring that industrial walkways and stairs meet safety standards and are easy to install.

Understanding Industrial Walkways and Stairs

When it comes to industrial walkways and stairs, safety and compliance are key. Understanding OSHA and IBC standards is essential to ensure your systems are both safe and legal.

OSHA Standards

The Occupational Safety and Health Administration (OSHA) has stringent requirements for industrial stairs and walkways. These standards are designed to prevent workplace injuries and ensure safe access to liftd areas.

• Tread Depth: OSHA requires treads to be between 10 and 14 inches deep.
• Riser Height: Risers should be between 6 and 7.5 inches high.
• Stair Width: Stairs must be wider than 22 inches.
• Handrails: Handrails are mandatory for stairs higher than 4 feet. They must be able to withstand a force of at least 200 pounds.

IBC Standards

The International Building Code (IBC) is another set of guidelines that often applies to industrial walkways and stairs, especially in buildings used by the public.

• Tread Depth: IBC standards usually require a minimum tread depth of 11 inches.
• Riser Height: The maximum riser height is 7 inches.
• Stair Width: For IBC compliance, stairs must be at least 36 inches wide.
• Handrails: Handrails need to be installed on both sides for stairs wider than 44 inches.

Safety Codes

Both OSHA and IBC standards aim to create safe environments, but they focus on different aspects. OSHA is more about workplace safety, while IBC covers broader building safety issues.

• Guardrails: Guardrails must be installed on any platform or walkway higher than 4 feet. They should be at least 42 inches high.
• Balusters: Balusters should be spaced close enough to prevent a 4-inch sphere from passing through.

Stair Requirements

Meeting both OSHA and IBC standards can be challenging, but it’s crucial for safety and compliance.

• Angle: Industrial stairs typically have a steeper angle compared to residential stairs. Common angles are 36, 57, and 60 degrees.
• Non-Slip Treads: Treads should have a non-slip surface to prevent falls. Grip Strut treads are a popular option.
• Load Capacity: Stairs should be able to support at least five times the expected load.

By adhering to these standards, you not only ensure the safety of your workers but also comply with legal requirements, reducing the risk of fines and accidents.

Next, we’ll dive into the key components of industrial walkways and stairs to help you understand what makes these systems safe and effective.

Key Components of Industrial Walkways and Stairs

Tread Depth

Tread depth refers to the horizontal part of the step where you place your foot. For industrial stairs, treads are typically 24″ wide and 7″ deep, with the top step being 14″ deep. This ensures a stable and comfortable footing, reducing the risk of slips and falls.

Riser Height

Riser height is the vertical distance between one step and the next. Industrial stairs often have a consistent riser height to maintain safety and comfort. According to OSHA standards, the riser height should be between 6 and 7.5 inches. Consistent riser height helps prevent tripping hazards and ensures that the stairs are easy to steer.

Stair Width

The stair width in industrial settings is crucial for safe and efficient use. The standard width for industrial stairs is 29 inches. This width accommodates the typical traffic in industrial environments and allows for the safe passage of workers carrying tools or equipment.

Handrails

Handrails are essential for providing support and stability. They should extend 30 inches above the top step. Handrails not only help prevent falls but also offer support for workers ascending and descending the stairs. In more stringent environments, handrails can be designed to incorporate additional safety measures.

Guardrails

Guardrails are another critical safety feature, especially for liftd walkways and stairs. They prevent workers from falling off the sides. As per OSHA standards, guardrails should be at least 40 inches high from the upper surface of the top rail to the floor. Guardrails must also withstand a force of at least 200 pounds applied in any direction.

Balusters

Balusters are the vertical posts that support the handrails and guardrails. They should be spaced closely enough to prevent a person from slipping through. Typically, the spacing between balusters should not exceed 4 inches. This ensures that even small objects cannot fall through, enhancing overall safety.

Understanding these key components of industrial walkways and stairs ensures that your installations are safe, compliant, and effective. Next, we’ll explore the different types of industrial walkways and stairs available to meet various needs and applications.

Types of Industrial Walkways and Stairs

When it comes to industrial walkways and stairs, understanding the types available can help you choose the best solution for your needs. Here are the main types:

Fixed Stairs

Fixed stairs are permanent structures designed for regular use. They are commonly found in warehouses, manufacturing plants, and other industrial settings. These stairs are built to handle heavy traffic and are designed with safety and durability in mind.

Key Features:
– All-welded construction for improved strength.
– Grip Strut® treads for slip-resistant footing.
– Compliance with OSHA standards.

Crossover Stairways

Crossover stairways are designed to allow workers to safely steer over obstacles like pipes, machinery, or containment walls. These stairways are customizable to meet specific needs and can be designed to comply with both OSHA and API standards.

Key Features:
– Customizable designs to fit various applications.
– Compliance with OSHA 29 CFR 1910 SubPart D and API standards.
– Safety features like handrails and non-slip treads.

Catwalks

Catwalks are liftd walkways that provide access to areas that are otherwise difficult to reach. They are often used in industrial settings to facilitate maintenance and inspection tasks.

Key Features:
– Variable sizes and types to meet specific requirements.
– Options for galvanization, painting, or powder-coating for durability.
– Custom colors available for specific needs.

Metal Walkways

Metal walkways are similar to catwalks but are generally used for different applications. They provide a sturdy and safe path for workers in various industrial environments.

Key Features:
– Sturdy design with a focus on safety.
– Options for coatings to protect against harsh conditions.
– Compliance with OSHA standards.

Extensions

Extensions are additional sections that can be added to existing walkways or stair systems to extend their reach or functionality. They are particularly useful in dynamic work environments where changes are frequent.

Key Features:
– Modular design for easy integration.
– Customizable lengths and configurations.
– Compliance with safety standards.

Understanding these types of industrial walkways and stairs can help you choose the right solution for your specific needs. Next, let’s dig into some design and installation tips to ensure your projects are both efficient and safe.

Design and Installation Tips

When it comes to designing and installing industrial walkways and stairs, there are several key factors to keep in mind. These tips will help you create a safe and efficient setup that complies with all necessary regulations.

Custom Design

McLeod Landscaping works closely with customers to ensure each stair system perfectly fits their needs. Custom designs are crucial for unique environments and specific requirements. For example, our clients often praise the product for its quality and ease of installation, which highlights the importance of custom solutions.

Key Points:
– Custom dimensions for unique spaces.
– Incorporation of additional safety measures.
– Designed to meet stringent safety standards.

Prefabricated Systems

Prefabricated systems are a game-changer in the industry. These systems can reduce setup time by up to 35%, as they come ready to install with minimal assembly required. This is particularly beneficial in environments where downtime is costly.

Advantages:
– Quick installation—often within a day.
– Fewer small parts, reducing the risk of errors.
– Consistent quality across installations.

Quick Installation

Time is money, and quick installation is a significant benefit of prefabricated systems. Many products from McLeod Landscaping require no welding, special tools, or cranes, making the process straightforward and efficient.

Key Points:
– Minimal tools needed for installation.
– Prefabricated components that fit together easily.
– Reduced manual labor, lowering the risk of injuries.

Modular Design

Modular designs offer flexibility and adaptability, allowing for easy adjustments and extensions without a complete redesign. This is particularly useful in dynamic work environments where changes are frequent.

Benefits:
– Easy integration with existing structures.
– Customizable lengths and configurations.
– Standard sizes that fit a variety of applications.

Safety Features

Safety is paramount in any industrial setting. McLeod Landscaping’s systems are designed to meet and exceed OSHA safety standards, providing peace of mind that users are as safe as possible.

Key Safety Features:
– Handrails and guardrails for added security.
– Steel serrated treads for better grip.
– Compliance with OSHA, ADA, and IBC standards.

Safety Standards and Compliance

Ensuring your industrial walkways and stairs meet safety standards and compliance requirements is crucial. Here’s what you need to know:

OSHA Compliance

OSHA (Occupational Safety and Health Administration) sets the baseline standards for workplace safety. For industrial stairs, OSHA’s standards (1910.25) require:

• Guardrails on all open sides of platforms 4 feet or higher.
• Handrails on stairs with four or more risers.
• Slip-resistant treads like Grip Strut® to prevent falls.
• Standard dimensions for riser height and tread depth.

Example: EGA Industrial Stairways are designed with 36” wide treads and a 36.4° slope to meet OSHA guidelines, ensuring safety and compliance.

ADA Options

ADA (Americans with Disabilities Act) compliance is essential for accessibility:

• Handrails must be smooth and continuous.
• Stair treads should have a non-slip surface.
• Ramps and elevators might be necessary for complete accessibility.

IBC Options

IBC (International Building Code) standards are often more stringent than OSHA:

• Riser height and tread depth must be consistent.
• Handrails must be between 34” and 38” high.
• Guardrails must withstand a 200-pound force.

Example: EGA offers IBC-compliant stairways upon request, ensuring you meet both local and international safety codes.

API Compliance

API (American Petroleum Institute) standards apply to industrial environments like oilfields:

• Catwalks and walkways must be sturdy and corrosion-resistant.
• Guardrails and handrails must meet specific load requirements.
• Platforms should be designed to handle heavy equipment and personnel.

Safety Chains

When guardrails aren’t feasible, safety chains can be used. OSHA allows them if they provide the same level of protection as guardrails.

Example: Safety chains are often used in areas where traditional guardrails are impractical, such as temporary access points.

Guardrails

Guardrails are the primary method for preventing falls:

• Height: Typically 42 inches.
• Strength: Must withstand a 200-pound force.
• Toeboards: Often required to prevent objects from falling.

Example: EGA’s industrial stairways feature 1-1/2” square-tube handrails and 10” channel stringers for improved stability and compliance.

By adhering to these safety standards and compliance requirements, you can ensure that your industrial walkways and stairs are both safe and up to code. Next, let’s look at the benefits of prefabricated systems.

Benefits of Prefabricated Systems

When it comes to industrial walkways and stairs, prefabricated systems offer several advantages over custom fabrication. Let’s explore these benefits:

Time-Saving

Prefabricated systems can shorten setup time by as much as 35%. Unlike custom-engineered solutions, which can take weeks or even months to design and fabricate, prefabricated systems are often in stock and ready to ship.

Cost-Effective

Prefabricated systems are generally more affordable than custom solutions.

• Lower Labor Costs: Installation is quicker and easier, reducing labor expenses.
• Reduced Material Costs: Prefabricated components are produced in bulk, which lowers the cost per unit.

Easy Installation

Many prefabricated systems require minimal tools and expertise for installation.

• No Welding Needed: Most systems can be assembled with just a wrench.
• Modular Design: Components fit together easily, reducing the likelihood of errors and rework.

Lightweight

Prefabricated systems often feature all-aluminum construction, making them lightweight yet durable.

Benefits:
– Easier Handling: Lightweight components are easier to transport and install.
– Reduced Load: Less structural load on the existing infrastructure.

Durable

Durability is a key feature of prefabricated systems.

• Material Quality: High-quality materials like galvanized steel and aluminum ensure long-lasting performance.
• Coatings: Options for powder-coating or painting add an extra layer of protection against harsh conditions.

By choosing prefabricated systems, you can save time, reduce costs, and ensure a quick and easy installation. These systems are lightweight yet durable, making them a practical choice for any industrial setting.

Frequently Asked Questions about Industrial Walkways and Stairs

What are the OSHA general industry stair requirements?

OSHA has specific requirements to ensure safety in industrial environments. Here are some key points:

• Risers: Must be uniform in height, typically between 6 and 7.5 inches.
• Tread Depth: Should be at least 9.5 inches to provide sufficient footing.
• Stair Width: Minimum of 22 inches, but wider is often better for safety and comfort.
• Guardrail Height: Must be 42 inches from the top rail to the floor or platform level.
• Handrails: Required on stairs with four or more risers, should be 30 to 38 inches above the tread.

These standards are crucial for preventing falls and ensuring that stairs are safe to use in various industrial settings.

What are the requirements for stairs OSHA vs IBC?

While both OSHA and the International Building Code (IBC) aim to ensure safety, they have different requirements:

OSHA:

• Riser Height: 6 to 7.5 inches.
• Tread Depth: Minimum of 9.5 inches.
• Stair Width: Minimum of 22 inches.
• Handrail Height: 30 to 38 inches above the tread.

IBC:

• Riser Height: Maximum of 7 inches.
• Tread Depth: Minimum of 11 inches.
• Stair Width: Minimum of 36 inches for most applications.
• Handrail Height: 34 to 38 inches above the tread.

While OSHA focuses on industrial settings, IBC covers a broader range of buildings, including commercial and residential. It’s essential to know which standards apply to your specific project to ensure compliance.

What is the standard angle for industrial stairs?

The standard angle for industrial stairs is typically around 36 degrees. This angle is considered optimal for a balance between safety and space efficiency.

• Egress Stairs: Used for emergency exits, often have stricter requirements to ensure quick and safe evacuation.
• Industrial Stairs: Designed for regular use in industrial settings, prioritize durability and ease of access.

Having the right angle is crucial for preventing accidents and ensuring that the stairs are comfortable to use.

By understanding these requirements and standards, you can ensure that your industrial walkways and stairs meet all necessary safety regulations, providing a secure environment for everyone.

Next, let’s explore the benefits of choosing prefabricated systems for your industrial needs.

Conclusion

At McLeod Landscaping, we pride ourselves on offering comprehensive services that cater to both commercial and residential clients in the Merrimack Valley. Our expertise in designing and installing industrial walkways and stairs ensures that you get the best solutions custom to your specific needs.

Whether you need a custom-designed walkway for your warehouse or a sturdy industrial stairway for your commercial building, we have you covered. Our team of skilled designers and installers brings a wealth of experience and attention to detail to every project, ensuring the highest quality and safety standards.

We understand the importance of having a safe and efficient work environment. That’s why we use only the highest quality materials and adhere to all relevant safety standards, including OSHA and IBC. Our prefabricated systems offer a cost-effective and time-saving solution without compromising on durability or safety.

For more information on how we can help transform your space with top-notch industrial walkways and stairs, visit our Walkway Installation Services page. Let us help you make your workplace safer and more efficient.

Thank you for choosing McLeod Landscaping. We look forward to working with you on your next project!